Protective Coating

Product Details:

STARBLAZE 34L01 is a multi-component fire barrier coating system engineered for sealing cable and service penetrations in structural walls and floors. The system combines high-density mineral wool boards, fire-retardant coatings, and intumescent sealants to form a high-integrity barrier that expands under heat, restricting the passage of flames, smoke, and toxic gases for up to four hours.

Specifically formulated for high-risk environments such as power plants, data centres, chemical facilities, and control rooms, STARBLAZE 34L01 is moisture- and chemical-resistant, halogen-free, and non-shrinking under temperature load. With modular components, the system supports fast installation, clean re-entry for cable upgrades, and long-term fire integrity in critical cable trench and service zones.

• Four-component fire barrier system for sealing cable and service penetrations in walls and floors. Comprises mineral wool boards and intumescent coatings for smoke, flame, and heat insulation rated up to 4 hours.

•  

  • Four-hour fire rating with smoke- and gas-tight performance

  • Withstands flame spread, chemical exposure, moisture, and corrosive gases

  • Does not shrink, crack, or lose seal under thermal stress

  • Halogen-free, non-toxic, and asbestos-free

  • Lightweight, impact-resistant, and load-bearing

  • Supports retrofit and reinstallation of cables post-curing

  • Compliant with ASTM 814, UL 1479, and IS: 12458

•  

  • Data Centres & Telecom Infrastructure

  • Thermal & Nuclear Power Plants

  • Oil & Gas Refineries & Chemical Zones

  • Pharmaceutical & Cleanroom Facilities

  • Industrial Control Rooms & Cable Management Systems

  • Substations, Server Rooms & Public Safety Infrastructure

•  

  • Cable & Conduit Penetration Fire Sealing

  • Wall & Floor Panel Firestop System Installation

  • Retrofit Barrier Construction for Existing Cable Trays

  • Installation of Intumescent Sealant for Heat Expansion Zones

  • High-Density Board Placement with Support Brackets

  • Sealing of Multi-Cable Penetrations Through RCC Walls

Components:

• 34L01 Mineral Wool Boards (50mm / 100mm, rated 2–4 hours)

• 34K01 Intumescent Coating

• 34L02 Fireproof Mortar

• 34L03 Sealant / Filler

• GI Strips & Dust Fasteners

Density: >170 kg/m³ (Board)

Recommended Substrate Thickness:

• Wall: 100mm

• Floor: 150mm

Shelf Life: 12 months in sealed condition

Storage: Cool, dry area away from ignition sources

Product Details:

STARBLAZE 32F02 is a composite ceramic-based, single-component thermal insulating coating designed to reduce heat loss and protect steel surfaces in high-temperature environments. With a temperature resistance of up to 600 °C and low thermal conductivity, it cuts radiant heat transfer, preventing energy loss and improving worker safety.

Its ceramic matrix forms a barrier that reflects UV radiation and resists moisture, mold, and mildew, while also protecting substrates from oxidation and corrosion. STARBLAZE 32F02 is ideal for kilns, chimneys, boilers, and industrial exhaust systems where reliable thermal insulation is critical.

• Self-priming, ceramic-based silicon copolymer resin insulating coating for metals. Provides energy-saving thermal insulation and high-temperature resistance up to 600 °C.

•  

  • Reduces heat loss via radiation and conduction

  • Excellent thermal insulation with low emissivity

  • High-temperature resistance up to 600 °C

  • Resists moisture, mold, and mildew infiltration

  • Improves energy efficiency and saves heating costs

  • UV protection over coated surfaces

  • Self-priming formulation simplifies application
    
    

•  

  • Cement Plant Kiln and Preheater Shells

  • Boilers (Inner and Outer)

  • Heat Exchangers and Furnaces

  • Metal Chimneys and Exhaust Manifolds

  • Metal Roofing in Industrial Facilities

•  

  • High-Temperature Energy-Saving Coating Application

  • Thermal Barrier Installation on Industrial Equipment

  • Corrosion and Heat Loss Reduction on Metal Structures

  • UV and Weather-Resistant Protective Layering

•  

  • Packs: 20 L

  • Mixing: Single-component, ready to use

  • Pot Life: N/A (single pack)

  • Curing:

• Touch Dry: 10–15 min

• Hard Dry: 60 min

• Full Cure: 60 min

• Shelf Life: 12+ months in sealed container under 30 °C

Product Details:

STARBLAZE 41A01 is a high-strength, steel-filled epoxy putty designed for structural repairs on metal components exposed to wear, corrosion, or mechanical damage. It is formulated for applications where high compressive and tensile strength, combined with temperature resistance up to 120°C, are critical. The putty cures to a dark grey, machinable finish with low shrinkage and superior bond strength.

With an 8:1 mix ratio and 60-minute pot life, STARBLAZE 41A01 provides ample working time for reshaping, rebuilding, or reinforcing metal surfaces. Once fully cured, it can be drilled, tapped, filed, or ground, making it ideal for restoring precision parts, worn shafts, corroded tank sections, and other metallic equipment. Built for harsh industrial settings, it ensures long-term performance where welding or component replacement is impractical.

•  Heavy-duty, steel-filled epoxy putty for repairing corroded or damaged metal parts. Withstands temperatures up to 120° C and delivers excellent machinability after cure. 

• High tensile, compressive, and flexural strength. 

• Temperature resistance up to 120° C. 

• Low shrinkage with excellent dimensional stability. 

• Machinable after full cure - drill, tap or grind. 

• Steel-filled epoxy for structural-grade repairs. 

• Easy to apply with 8:1 mix ratio by weight. 

• Dark grey finish after curing for visual consistency. 

• Heavy Machinery & Maintenance

• Power Generation & Utilities

• Mining & Earthmoving equipment

• Process industries (Steel, Cement, Pulp & Paper)

• Marine Engineering & Docks

• Metal Fabrication & Rebuild Workshops 

• Corrosion Repair on Structural Steel Components

• Restoration of Worn Machine Shafts & Moulds

• Cold Welding & Surface Resurfacing 

• Tank and Pipe Repair in Industrial Environments

• High-Temperature Metal Patching

• Precision Filling before Machining or Finishing

• Available in: 1 KG kit

• Mix Ratio (by weight): 8:1 (Base:Hardener)

• Pot Life: 60 minutes at 20° C

• Shelf Life: 12 months in unopened containers stored below 30° C

• Cure Time: 

  • Handling Strength: 16 hours

  • Full Hardness: 24 hours

     -     Storage: Store in cool, dry areas away from moisture and direct heat

Product Details:

STARBLAZE 34K01 is a water-based, halogen-free intumescent cable coating formulated to provide fire resistance, corrosion protection, and weatherproofing for power and communication cable systems. On exposure to fire, the coating rapidly expands to form a tough char barrier, preserving circuit integrity and delaying flame spread. Suitable for both indoor and outdoor applications, it adheres well to grouped or individual cables and delivers strong protection against chemicals, water, oil, and heat tested up to 1100°C. With high solid content and a self-priming, low-toxicity formulation, it offers a comprehensive passive fire protection solution for high-risk electrical infrastructure.

• Water-based, single-component intumescent fire barrier coating for electrical and communication cables. Expands with heat to insulate and protect cable sheathing, preserving circuit integrity and preventing fire propagation.

•  

  • Intumescent action: Expands with heat for fire shielding

  • High solid content (~70%) for effective coverage

  • Resists temperatures up to 1100°C

  • Non-hygroscopic: Long shelf life

  • Can be applied on single or grouped cables

  • Water-based, halogen-free, and non-toxic

  • Excellent chemical and moisture resistance

  • Usable for both indoor and outdoor installations

•  

  • Power Distribution & Utilities

  • Data Centres & Communication Infrastructure

  • Oil & Gas & Offshore Cable Networks

  • Building & Commercial Infrastructure

  • Industrial Process Automation

  • Defence, Railways & Public Infrastructure

•  

  • Firestop Protection for Electrical Cable Trays

  • Retrofitting of High-Risk Circuits in Industrial Sites

  • Waterproof and Chemical-Resistant Cable Coating

  • Multi-Layer Cable Circuit Integrity Applications

  • Overhead & Underground Cable Network Hardening

  • Intumescent Coating for Grouped Cable Bundles

•  

  • Available in: 5 Kg Pail/ 20 Kg Drum

  • Shelf Life: 1 year (sealed, under shade, away from heat)

  • Cure Time:

    • Touch Dry: 4 hours

    • Hard Dry: 24 hours

    • Full Cure: 15 hours

  • Coverage: 3.5kg/sq. mt. by brush, 1.6mm DFT at 25-30° C.

  • Ready-to-use viscosity. Stir before use